How precision Ball Screws make robotic motion more accurate and natural

High-Precision Ball Screws combine a compact design, sensitive motion control, and high repeatability - making them ideal for humanoid and assistive robots

Philipp Schmalzhaf

by Philipp Schmalzhaf, Sales Manager

High-Precision Ball Screws in robotics

Powerful and sensitive motion in robotics

In robotics, movements are becoming increasingly human-like, complex, and sensitive. Humanoid robots with arms, hands, and legs, as well as mobile assistive robots used in healthcare and logistics, place extremely high demands on drive technology. Every movement determines functionality, safety, and user acceptance.

Conventional solutions such as simple lead screw drives or standard ball screws quickly reach their limits in these applications - due to excessive backlash, insufficient rigidity, limited sensitivity, or restricted installation space. This is where GROB High-Precision Ball Screws come in: they combine force, sensitivity, and repeatability in a compact design, making them ideal for demanding robotic applications.

Precise joint movements in humanoid robots

Humanoid robots are expected to grasp, carry, screw, and support, while moving as naturally as possible. In many of these motion axes, high-precision ball screws perform key tasks, for example in fingers, hands, arms, or legs.

High-precision ball screws provide:

  1. Sensitive motion when handling fragile components
  2. Powerful linear motion for fastening or clamping operations
  3. Highly repeatable positioning for repetitive tasks

Thanks to precision-ground screws, tight tolerances, and selectable preload, backlash and positioning errors can be significantly reduced. Designers can reliably meet requirements such as high stiffness, precise resolution, and compact installation space. High-Precision Ball Screws play a key role in ensuring that robotic motion sequences are not only functional, but also controlled and natural in movement.

Humanoid robot - High-Precision Ball Screws

Humanoid robot

Quiet, safe motion in assistive robots

Assistive robots are increasingly operating in direct human environments — in hospitals, nursing care, hotels, retail, and offices. In addition to technical performance, safety, smooth operation, and user acceptance are especially important. Jerky or noisy movements are quickly perceived as disruptive or uncomfortable.

High-precision ball screws enable:

  1. Quiet, smooth adjustments - for example when opening compartments or covers
  2. Precise linear motion for lifting, swiveling, or positioning functions
  3. Reliable repeatability even during high daily cycle counts

Thanks to low friction and optimized raceway geometry, these drives provide smooth operation that is ideal for robotic systems interacting directly with people. At the same time, operators benefit from long service life and stable process performance.

Delivery Robots in Moscow

Delivery robots

Why GROB High-Precision Ball Screws are the right choice for demanding robotics projects

Robotics designers have very specific requirements for their drive technology: motion must be highly repeatable, sensitive, and free from noticeable backlash. At the same time, drives must be rigid, durable, and suitable for integration into very compact installation spaces. Ground High-Precision Ball Screws from GROB, with optimally selected lead, preloaded nuts, and tight lead tolerances, are specifically designed for these conditions. They form the basis for natural motion sequences in arms, legs, and grippers, for stable locomotion on legs or wheels, and for precise, reproducible movements in assistive and handling functions.

At the same time, robotics is not only about components, it's also about having a reliable partner behind the technology. With GROB, you benefit from documented quality through measurement reports, expert engineering support in sizing and design, and decades of experience in demanding drive technology applications. Where standard solutions are not sufficient, we work with you to develop customized variants. This ensures transparency about the solution you receive, the requirements it fulfills, and why our high-precision ball screws are the optimal fit for your robotics project, from concept to series production.

FAQs about High-Precision Ball Screws

These ball screw types are manufactured with reduced axial play and high dimensional accuracy. This allows them to be used in machining centers or other systems requiring high precision.

C7 to C1 are common. C3–C1 are used for positioning tasks, C7–C5 for transport applications. The key factors are your requirements for screw length, backlash, repeatability, and load.

High-Precision Ball Screws have tighter tolerances, less backlash, and higher rigidity. They’re suitable for precise positioning tasks, whereas Standard Screws are more suited for simple feed and transport movements.

Preload eliminates backlash and increases rigidity and precision. It’s essential for positioning tasks but less relevant for transport purposes.

Rolled: cold-formed, cost-effective, medium precision.

Ground: precision-ground, offering the highest accuracy.

Whirled: formed by chip removal, faster than the ground version and more precise than the rolled variant.

Heavy-load types feature robust raceways and large balls. High-speed types use larger leads and special deflectors.

Shaft diameters from 4–300 mm, leads from 1–80 mm, lengths up to 12,000 mm (single-piece), and up to 22,000 mm (multi-piece assemblies).

Screws are made of induction-hardened special steel. Nuts are made from vacuum-carburized steel. This ensures durability and load capacity.

Service life can be calculated theoretically based on the bearing life formula. It depends on speed, load rating, and axial force.

DN = diameter × rotational speed. This formula helps calculate the maximum speed of the nut.

Various deflection systems (internal, external), flange shapes, multiple nuts, compact versions, and special threads.

Positioning types are preloaded (low backlash), transport types have backlash and are simpler—but not suitable for precise movement. High precision is also reflected in the purchase price.

Yes, there are single, double, and custom nuts. Replacement is usually straightforward with standard parts, and conditionally possible with special designs.

Typically via lubrication holes for oil or grease. Regular lubrication is crucial for service life and smooth operation.

Lateral forces must be strictly avoided. There should be no overconstraint from the screw bearings. Always mount or dismount the nut using a sleeve—otherwise, the balls may fall out.

Yes. There are miniature ball screws and compact designs with small outer diameters and shortened nuts—ideal for tight installation spaces.

Question not included?

You can find more application examples and drive solutions here

High-Precision Ball Screws - GROB Drive Technology

What is a High-Precision Ball Screw?

Would you like to understand how High-Precision Ball Screws work and what the differences are between the various types? In our learning article, we clearly explain what a High-Precision Ball Screw is, the different accuracy classes and designs available, how it works, and in which application areas it is used.

Read more

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